Dashboard retrim in black vinyl fabric

Dashboard top removed.
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Reverse of dashboard top.
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Remove the screws that fix the air venting to the dashboard.
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Air venting removed.
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I'll never be able to trim around that!
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Or those...
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Box of goodies from AS-Essentials.co.uk
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Glue, thinners, brush and chemical guidelines.
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A 10m roll of black vinyl material purchased from ebay seller the-fabric-wise
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Close-up.
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Close-up alongside one of the painted panels.
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Speedo removed.
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Structure removed, was really a case of pulling to find out where the screws were until it was free.
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Steering column trims removed.
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Dashboard structure.
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Under-steering column cubby hole.
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Cubby removed from fascia panel.
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Fabric sections cut roughly to size.
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Separate one needed for the glove box handle.
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Remember those tricky grill sections?
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A pair of clippers soon sorts them out...
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On with the Orbital style goggles... (£4 from Maplin)
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And out with the rotary tool...
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To clean up the mesh bits.
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That cubby is going to be a nightmare to trim!
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Not to mention that one...
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Mask up the glove box.
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Clip it back in place.
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And out with the foam to fill out the cubbies.
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Straight after squirting.
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Fully expanded.
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Out with the hacksaw blade to trim the excess back.
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First phase.
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Excess.
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A bit more to go.
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Out with the knife to trim the excess from the smaller cubby.
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Cut back almost flat.
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Sandpaper and MDF to ensure it's sanded to a flat level.
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Sanding complete.
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Remove the glovebox.
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Check it slides back in okay.
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And opens in place.
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It was catching a little so mark a line to cut back.
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Adjust jigsaw to 45 degree angle.
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Guide jigsaw along cutting at a slow a speed as possible.
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The result of the angled cut.
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Time to firm that foam up with some P40.
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Sand it back using a file and sandpaper on board.
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Skim it over with P38 Easy Sand
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After a few repeats of sanding back and refilling...
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Check that no imperfections are visible through vinyl.
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Check that glove box fits fine and opens as expected.
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Using a measuring jug and water mark the measurements for the glue and thinners.
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Equipment.
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Items laid out alongside their material cut-outs.
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Final test-fit to ensure relevant parts are covered.
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Check that the vinyl edges are covered when dash trim in place.
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I then brushed the glue mixture over each item and it's vinyl, after about 10 minutes the vinyl started to curl up so I had to apply but after this time the tackiness seemed just right to allow me to apply to the items and peel back / adjust where necessary.
I couldn't believe just how easy it was to manipulte and stretch around the curved panels.
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Time to trim around the edges with a sharp knife and trimming tool.
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Completed trimmed structure with relevant parts clipped into place to test-fit.
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Close-up of the trimmed area that was filled underneath.
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Onto the dash-top trimming.
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Initial application.
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Majority of excess trimmed.
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Gradually trimming closer to the edges.
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Edges complete and airbag hole cut out.
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Cut excess over vent holes but leave edge to double over reverse of holes.
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I glued the vinyl to the reverse of the holes with superglue rather than fabric glue as I could hold them in place whilst drying and the brush is more accurate.
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View of vent holes from above.
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Dash top trimming complete.
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Exposed vent holes.
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Some mesh left over from my custom front grill.
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Cut to shape for the vent holes.
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Screw the venting back into place whilst holding the mesh in place.
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Mesh fixed in place behind vent holes by venting.
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21.11.09 - Headlight tints and LED eyebrows